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What Are Custom-Thermoformed EVA Storage Boxes & Case Inserts?

Views: 56     Author: Site Editor     Publish Time: 2025-06-30      Origin: Site

Thermo-molded EVA foam make Lightweight. Shock-proof. Built precisely around your products.


Why customers pick thermo-molded EVA?

• Superior protection at a fraction of the weight – The foam’s micro-cell structure absorbs impact while keeping total carry weight low.
• Water- & chemical-resistant skin – Laminated nylon / PU films shrug off spills and clean with a wipe.
• Unlimited shapes & branding – Logos, two-tone layers or emboss lines form directly in the mold; no gluing, no dust.
• Cost-effective for small to mid runs – Aluminum tools pay back fast and change-overs are quick, making EVA foam ideal for new launches or limited editions.



Custom molded EVA box

EVA Thermoformed Storage

 Weight protection for Eelectronics

How we make your custom EVA foam box? – in 6 fast steps

#

Stage

Your benefit

1

Foam sheet & color match

Density 25-120 kg/m³, any Pantone

2

Fabric/PU lamination

Premium touch, scratch-free

3

Pre-heat

Material becomes pliable for crisp   details

4

Compression molding

Upper & lower tools capture every   contour in <60 s

5

Cooling & trimming

Perfect edges, zero warpage

6

QC & kitting

100 % inspection, drop-in ready


What is Custom-Thermoformed EVA case process?

Custom-Thermoformed EVA process

Where you have met our foam?

• Consumer electronics – VR headsets, drones, ear-buds
• Medical & diagnostics – Portable meters, test kits
• Luxury goods & spirits – Velvet-lined gift boxes
• Tool & service kits – No rattling, quick part ID


Why partner with Shunho PEG Limited?

• In-house tool shop – first mold in 5-7 days
• Low MOQ pilot runs from 200 sets
• RoHS / REACH / EN-71 compliant materials
• Door-to-door DDP shipping to 45 countries


Custom-Thermoformed EVA

Custom-Thermoformed EVA


Ready to upgrade your packaging?

Email sales@shunhogroup.com.hk or simply send a sketch for a free 24-hour DFM review.

Let’s mold a storage solution that arrives safe, silent and stunning.

Why EVA foam is used for storage bags?



Contact Us

   (+86)-0769-88050188
  sales@shunhogroup.com.hk
 Business center: Room 806, Block A, worldecono
mic and trade center No. 11 Dong
guan Avenue, Dongcheng District , 
Dongguan, China

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